The core technologies of the Forever long bar induction hardening and tempering fruance mainly include the following aspects:
Electromagnetic induction heating technology
Principle: By utilizing the principle of electromagnetic induction, the steel rod generates induced current in an alternating magnetic field, thereby achieving rapid and uniform heating. This heating method has the advantages of high efficiency, energy saving, and environmental protection, which can effectively improve production efficiency and product quality.
Advantages: Compared to traditional heating methods, electromagnetic induction heating has a faster speed and can quickly heat the steel rod to the desired temperature. During the heating process, there is no open flame, no dust, and no noise, which meets environmental requirements. At the same time, through precise temperature control and automated operation, the stability of product quality is ensured, and the comprehensive mechanical properties of the product are improved.
automatic control system
Control method: Adopting industrial computer control to achieve automated monitoring and management of the entire production process. Through preset process parameters, the system can automatically adjust heating power, frequency, temperature and other parameters to ensure that the Steel bar hardening and tempering equipment is always in the best state.
Functional characteristics: The automation control system has high flexibility and scalability, and can be adjusted and optimized according to different production and process requirements. At the same time, the system also has functions such as fault diagnosis and alarm prompts, which facilitate operators to discover and solve problems in a timely manner, ensuring the stable operation of the production line.
Drive system
Transmission method: V-shaped rollers arranged diagonally are used in the transmission design to reduce radial jumping and generate self rotating motion of the workpiece, ensuring that the steel rod is uniformly heated and cooled during the heating and cooling process.
Advantages: This transmission method can effectively improve the heating and cooling effect of steel bars, reduce deformation and stress generation, and improve product quality and performance. At the same time, the transmission system operates at a stable speed, ensuring smooth transportation of steel bars during the production process and improving production efficiency.
Quenching and tempering system
Process: Equipped with advanced hardening and tempering system, it can achieve rapid cooling and tempering treatment of steel bars. During the hardening process, by controlling parameters such as the flow rate, temperature, and pressure of the cooling medium, the steel rod is rapidly cooled to obtain the required hardness and structural properties. Tempering treatment is to heat the steel rod after hardening, eliminate hardening stress, and improve the toughness and plasticity of the steel rod.
Function: The long bar induction heat treatment production line can effectively improve the comprehensive mechanical properties of steel bars, making them have good performance indicators such as strength, hardness, toughness, and plasticity, and meet the needs of different users.
Overseas manager: Tom Wang
Email:tom@foreverfurnace.com
Phone: 0086-13303078975(whatsapp, wechat,line)
Specialist of bar heat treatment furnace in China; Glad to be your business partner in induction heating field.
Post time: 05-12-2025