Induction quenching & tempering production line for cutting blades

Process parameters and requirements for induction quenching and tempering production line for cutting blads:

Product application: Suitable for quenching and tempering heat treatment of metal workpieces such as steel plates, sheets, and automotive leaf springs

Quenching power supply:  200-800KW/2.5-4.0KHz 

Tempering power supply:160-500KW/1.0-2.5KHz

Production capacity:0.6-2.5t/h

 Scope of application : Thickness 20mm-60mm, width 80mm-500mm 

 Energy conversion : High temperature tempering after heat transfer quenching, with a power consumption of about 450 kWh per ton.

Forever is committed to the production and design of cutting blads induction quenching and tempering production lines with many years of experience. The process is mature and stable, and the operation is reliable. It has one click operation, and one person can control the production of the entire medium frequency induction heating furnace. There is complete teaching data monitoring, process recording, and strong traceability during operation. The specially customized human-machine interface of the induction quenching and tempering heat treatment production line for cutting blades,  displays production data in real time. The professional technical team provides you with high-quality products and satisfactory services. Welcome to visit the factory and discuss business!

Process parameters and requirements for induction quenching and tempering production line for cutting blads:

Equipment name: cutting blads induction quenching and tempering production line (non-standard product)

Brand: Forever

Customized processing: Yes

Heating steel materials: SPCC, IF, DC06, 201, 304 and other materials

Size range: Workpieces with a thickness of 5mm or more

Heating temperature: The specific heating temperature is designed according to the requirements of the workpiece heat treatment process. Production efficiency requirements are calculated based on the length of the user's workpiece and the thickness of the plate. Equipment power range: KGPS100KW-2500KW (equipment power is designed according to the workpiece)

The cutting blades induction quenching and tempering production line adopts intermediate frequency power supply control, and its characteristics are:

Parallel resonance design, phase-shifting power adjustment, fully open rectification, high power factor, small harmonic components, easy operation. The power supply and sensor always maintain reliable matching, with full power output, low turn off losses, and small reactive power components, saving 15-30% electricity compared to traditional inverter power supplies Variable frequency and load adaptive, automatic matching for induction furnace replacement, no need for manual adjustment. T2 copper bars are used inside the cabinet, which have been sandblasted and passivated; Low leakage inductance, anti-oxidation, effectively reducing line losses. Full touch screen control, pure digital tuning, with complete process records and strict level permissions. The main parameters can be restored to factory settings with just one click. The steel plate quenching and tempering production line has self-protection functions (overcurrent, overvoltage, water pressure, phase loss, undervoltage, overload), and the equipment has self diagnostic functions in case of situations.