IGBT induction heat treatment equipment

Product Usage: Suitable for heat treatment of metal workpieces such as steel bars, stainless steel, anchor bolts, and lead screws

Quenching power/frequency:160-1000KW/0.5-4KHz

Tempering power/frequency:100-600KW/0.5-2.5KHz

Production Capacity:0.5-3.5t/h

Scope of application:20mm-120mm

Main application：Suitable for quenching and tempering heat treatment of steel bars, low-carbon alloy steel, wind turbine bolts, lead screws, and hydraulic cylinder rods.

Energy Conversion： Adopting the method of hot quenching followed by high-temperature tempering, the power consumption per ton is 420-480 degrees.

1. Power supply system: quenching power supply+tempering power supply

2. The hourly output is 0.5-3.5 tons, with a suitable range of 020-0120mm and above.

3. Conveyor roller conveyor: The axis of the roller conveyor forms an angle of 18-21 with the axis of the workpiece. The workpiece rotates while moving forward at a constant speed, making heating more uniform. The roller conveyor between the furnace bodies is made of 304 non-magnetic stainless steel and water-cooled.

4. Roller grouping: The feeding group, sensor group, and discharge group are independently controlled, which is beneficial for continuous heating without creating gaps between workpieces.

5. Temperature closed-loop control of quenching and tempering heat treatment equipment: Both quenching and tempering adopt the closed-loop control system of American Raytheon infrared thermometer for precise temperature control.

6. Industrial control computer system: Real time display of the current working parameter status, workpiece parameter memory, storage, printing, fault display, alarm and other functions.

1. Intelligent quenching intermediate frequency power supply (system for controlling steel bar quenching)

2. Intelligent Tempering Medium Frequency Power Supply (System for Controlling Tempering of Steel Bars)

3. Quenching sensor group, tempering sensor group (the number of quenching and tempering furnace bodies designed according to the size of the customer's workpiece)

4. Resonant capacitors and furnace cabinets (including stainless steel pipes)

5. Quenched water tank (including multiple sets of stainless steel spray rings, flow meters, and conveyor rollers)

6. Connecting cable for quenching and tempering heat treatment furnace (the wire that runs the equipment between the intermediate frequency power supply and the capacitor cabinet, just like the charger we need to charge our mobile phones) 7. Input and output roller conveyor (the workpiece rotates while feeding at a uniform speed, which can make the heating of the workpiece more uniform)

8. Quenching and tempering infrared temperature measuring device (equipped with American Raytheon infrared thermometer to display the temperature of the workpiece in real time, so that the temperature uniformity of the workpiece can be observed at any time during the quenching and tempering process)

9. The central control panel (including variable frequency speed regulation and temperature control, Huayan industrial computer, remote start, etc.) is used to directly operate the entire quenching and tempering equipment on the central control panel. Only one person is needed to operate the entire equipment, saving labor and costs.

10. Independent gear reducer drives roller conveyor (including water-cooled idler)

1. Technical after-sales service with professional engineers for overseas equipment.

2. On site technical service guidance and training for operators to proficiently operate the entire equipment.

3. The warranty period is 12 months and online permanent service is provided.