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Forklift induction quenching machine

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Forklift Parts Induction Hardening Machine

Specially designed for surface scanning quenching of forklift load-bearing parts, divided into two categories: forklift specific quenching machines and universal horizontal quenching machines for pin shafts/axles/gears. IGBT+DSP digital power supply, servo scanning, workpiece rotation, control of hardening layer depth and deformation, suitable for 42CrMo, 40Cr, 45 #, alloy steel forks, pin shafts, etc

1. Fork (most mainstream): The stress surface of the fork teeth and the root area of the fork are quenched, requiring wear resistance, impact resistance, and prevention of bending and cracking

2. Forklift pin, articulated pin, wheel pin: outer circle scanning quenching

3. Door frame roller, bearing wheel, sprocket wheel

4. Steering knuckle, half shaft, spline shaft, gear

5. Hydraulic cylinder piston rod and guide sleeve

Complete set configuration of forklift induction quenching machine

1. DSP+IGBT digital induction power supply

-Ultra audio/intermediate frequency optional: 20-80kHz main, adjustable hardened layer 1-6mm; Forks often use mid-range, while shafts and gears use ultrasonic frequencies

-Power: 60kW/100kW/160kW/200kW Common

2. CNC quenching machine host (mostly horizontal)

-Servo scanning system, variable frequency rotating fixture, uniform rotation of workpiece, uniform heating

-Sensor+spray integrated head (customized copper sensor, fork shaped coil simulation design)

-Quick change tooling, quick change of water and electricity connectors, quick replacement of parts

3. Quenching cycle system: quenching liquid tank, filtration, heat exchange, temperature control, PAG quenching medium circulation

4. Closed type pure water cooling unit: independent water cooling for power supply and sensors

5. Infrared temperature measurement+PLC industrial control touch screen

-Multiple sets of process formulas are stored, with one click access to hardness, hardened layer, scanning speed, and power

-Temperature closed-loop, water shortage/pressure/over temperature protection, production record export.

forklift induction heat treatment furnace

Forklift induction quenching machine