Forging & Rolling Grinding Ball Production Line – 2 Sets Delivered to Overseas Plant

Project Milestone: Two Forging & Rolling Grinding Ball Lines Completed and Shipped

Forever Electromechanical recently completed factory acceptance, performance testing and export packaging for two sets of forging & rolling grinding ball production lines, which have been dispatched to an overseas processing plant. This order marks another successful export of our grinding media manufacturing equipment, serving the customer’s expanding demand for high-quality grinding balls used in mineral processing, quarrying and cement production.

The customer planned to phase out old, low-efficiency forging equipment and build a new automated production workshop for grinding media. After technical communication, site evaluation and solution comparison, they selected our integrated forging and rolling grinding ball line. The project team pushed forward mechanical assembly, medium-frequency heating system calibration, PLC program debugging and safety verification strictly according to the delivery schedule. All technical indicators passed the customer’s witness test before shipment.

Core Advantages of Forging & Rolling Process: Lower Breakage, Higher Wear Resistance

Different from traditional drop-forging processes, this production line combines induction heating, roll forging and forming, followed by integrated quenching and tempering heat treatment. It forms grinding balls with dense internal metallographic structure, uniform hardness distribution and greatly reduced internal defects.

A common headache for grinding ball manufacturers is high breakage rate during mill operation and short service life. Our optimized roll forging structure ensures smooth forming without folding defects. The matched closed-loop heat treatment system stabilizes surface and core hardness. Finished grinding balls show excellent impact resistance and wear resistance, effectively cutting grinding media consumption for mines.

Integrated Intelligent Design for Stable Continuous Production

The whole line adopts a continuous layout, including automatic feeding, medium-frequency induction heating, roll forging forming, conveying, quenching, tempering and finished product sorting. Operators can store different process formulas for various sizes and material grades of grinding balls and switch parameters with one click.

The control system supports real-time data recording, production statistics and fault alarm. Remote online diagnosis function is reserved for after-sales technical support, which is convenient for overseas engineers to check and troubleshoot. The equipment can run stably for long hours, helping the plant realize large-scale, standardized production of grinding media.

Global Service Support to Empower Overseas Grinding Media Manufacturers

The global mining and mineral processing market maintains steady demand for high-performance grinding balls. More and more customers tend to choose automated forging & rolling lines instead of backward manual forging workshops to improve product competitiveness.

Forever Electromechanical has rich experience in grinding ball production equipment, covering forged grinding ball lines as well as forging & rolling type lines. Our products have been supplied to many overseas customers engaged in mining, cement and mineral processing. After these two sets of equipment arrive at the destination, our technical team will arrange engineers to guide on-site installation, commissioning and operator training.

We will provide long-term spare parts supply and technical consultation services. With reliable induction heat treatment and roll forming technology, we help overseas partners produce high-quality grinding media and gain advantages in the fierce grinding ball market.

Overseas manager:Mr. Wang

Email:tom@foreverfurnace.com

Phone/Wechat/Whatsapp:+8613303078975