Delivers Custom Automatic Billet Induction Heating System for Steel Billet Forging

Forever Electromechanical has completed factory acceptance testing and formal delivery of a custom automatic automatic billet induction heating system

, tailor-made for the client’s steel billet hot forging workflow. This full-set integrated equipment is engineered to solve the long-standing pain points of traditional gas-fired furnaces, including uneven temperature, heavy oxidation, high energy consumption and unstable feeding rhythm. The whole line covers automatic sorting, feeding, segmented induction heating, real-time temperature monitoring and output docking with forging presses, forming a closed-loop intelligent heating unit dedicated to steel billet forging preheating. Based on the customer’s billet specification range, hourly output target and site layout, our R&D team adjusted coil structure, power allocation and conveying speed curve to realize flexible switching among multiple material grades and sizes.

IGBT Core Power & Precise Temperature Control

The system adopts high-performance IGBT induction power supply independently developed by Forever Electromechanical, featuring high electrothermal conversion efficiency and stable output under continuous heavy-load operation. Multi-stage segmented heating design achieves gradual temperature rise from billet surface to core, effectively reducing thermal stress and avoiding overheating or underheating defects. Online infrared pyrometers cooperate with PLC closed-loop control to track temperature data in real time. Once parameters deviate from the preset forging temperature window, the system automatically adjusts power and conveying speed. It keeps consistent temperature uniformity for each billet, greatly improving forging quality stability and reducing product rejection rate caused by inconsistent heating conditions. Compared with conventional heating equipment, surface oxidation and decarburization are significantly restrained.

Full Automation Reduces Labor & Improves Operational Safety

Automatic feeding and discharging mechanism replaces manual loading, which cuts labor cost and eliminates safety risks from high-temperature billet handling. The whole production sequence runs automatically according to stored process recipes. Operators only need to monitor data on the touch screen and conduct regular inspection. The system supports one-click recipe recall for different steel billets, which shortens model changeover time and adapts well to mixed production of multiple workpieces. All key components are equipped with overload, overvoltage and water leakage protection modules. Abnormal alarms and interlock shutdown functions protect the heating coil, power unit and conveying structure, supporting long-cycle non-stop operation in forging workshops.

Continuous casting billet heating furnace

Green Heating Fits Low-Carbon Manufacturing Trend

As a clean contact-free heating method, induction heating produces no flue gas combustion emissions. It meets stricter environmental requirements in global forging and metal forming industries. Energy is concentrated on the steel billet itself, with less scattered heat loss in the workshop. It helps clients lower comprehensive energy bills and improve the working environment. Modular layout saves workshop space and facilitates later maintenance, component replacement and capacity expansion.

Localized After-Sales Support for Smooth Commissioning

Forever Electromechanical’s technical team will carry out on-site installation guidance, wiring calibration, hot test run and operator training after equipment arrival. We provide long-term spare parts supply, remote technical support and regular process optimization service. This delivery reinforces our strength in customized induction heating solutions for forging sectors. Going forward, Forever Electromechanical will keep optimizing billet heating technology and launch more energy-saving, intelligent thermal processing equipment to serve global metal forging and hot forming manufacturers.

Overseas manager:Mr. Wang

Email:tom@foreverfurnace.com

Phone/Wechat/Whatsapp:+8613303078975