Continuous Casting Billet Induction Heating Furnace

Suitable for rolling reheating of metal workpieces such as continuous casting billets, cold billets, stainless steel, etc

Equipment power:1000KW-12000KW

 Device Frequency : 500HZ-1200Hz

Production capacity: 40-300t/h

Workpiece size:120mm-160mm square billet, length 3000mm-12000mm

Applicable workpieces: Steel damage, square damage, square steel, etc

Energy Conversion: Depending on the temperature of the damaged surface of the steel, it consumes tens to tens of degrees of electricity per ton

Continuous Casting Billet Induction Heating Furnace manufacturer

1.Brand: FOREVER

2. Equipment Name: Continuous Casting Billet Heating Furnace

3. Steel grades and materials: Q2359, Q3459, Q245R, A32, D32, A36, D36, etc

4. Size range: (6mmx6mm) - (500mmx500mm)

5. Length range: over 2 meters

6. The billet has a relatively large curvature before entering the furnace: there are different degrees of curvature depending on the type of steel. What should I do if the curvature of the billet is greater than 3mm/m before entering the electric furnace?

Our designed continuous casting billet induction heating and reheating production line can meet your requirements by adjusting the size of the sensor according to the degree of bending of your steel grade.

7. Heating the surface temperature of the billet before entering the furnace and the temperature of the billet after leaving the furnace: We design and produce according to the desired effect of the user.

8. Control system for continuous casting billet heating furnace: The entire heating process is automatically controlled by PLC, and production records such as heating quantity are displayed in a timely manner. This console is designed for standalone use, with a specially customized human-machine interface, highly user-friendly operation instructions, fully digital and deep adjustable parameters, and a one click restore function. It is easy to operate. 

9. Feeding and guiding system: Each axis is driven by an independent motor reducer, with multiple axis drives and a single frequency converter control to synchronize the operation of multiple axes. The components are selected from well-known brands, with reliable quality and stable operation. Using 304 non-magnetic stainless steel guide wheels, the axial elasticity of the guide wheels is maintained to adapt to the allowable bending range of the steel billet.

10. Closed loop temperature control, consisting of an American Raytheon infrared thermometer and a German Siemens $7 closed-loop control system, automatically adjusts the power supply according to the initial temperature and feed rate of the billet entering the induction heater, so that the heating temperature remains constant before leaving the furnace and the workpiece is heated evenly.

11. The capacitor cabinet and furnace cabinet of the billet heating equipment are designed separately (the position of the capacitor cabinet is determined according to user requirements)

12. All cabinets are sandblasted, sprayed with plastic, and baked with paint, and all waterways are made of thick walled stainless steel. The equipment is corrosion-resistant and has a long service life. The equipment is equipped with a large LCD temperature display screen (convenient for on-site personnel to observe and display data).

13. Power supply system: Dual rectifier 12 pulse or 24 pulse KGPS1000-1000KW can be used independently by a single power supply or in parallel by multiple power supplies. Install specialized transformers on the equipment to reduce the impact of harmonics on the power grid. Users can use it with confidence, safe and reliable.

Provide remote control consoles with touch screens or industrial computer systems according to user needs.

The specially customized human-machine interface and highly user-friendly operation instructions for the steel billet induction heating furnace enable one person to operate the entire equipment, saving labor and costs. All digital, high depth adjustable parameters, as long as the steel type, size, and equipment of the workpiece are input, the relevant parameters will be automatically called up without manual recording, reference, or input. Has high-precision historical curve function. It can be backed up on a V-disk or network, and data can be saved for a long time. Strict level management system, equipment equipped with a one click restoration system. If there is a problem during adjustment or if you want to restore the device to its original state, simply press a button to restore the original data.

1. Technical after-sales service with professional engineers for overseas equipment

2. On site technical service guidance and training for operators to proficiently operate the entire equipment.

3. The warranty period is 12 months and online permanent service is provided.