Forever Electromechanical Unveils Automatic Feeding Billet Induction Heating System, Driving Green Transformation in Metal Processing Industry

In the metal forging and rolling industry, billet heating is a core link with high energy consumption and high emission, and its green upgrading has become a key task for the industry to achieve carbon reduction goals. Recently, Forever Electromechanical officially launched a new generation of automatic feeding billet induction heating system, which integrates fully automatic feeding technology and high-efficiency induction heating technology, providing a complete low-carbon solution for billet processing and setting a new benchmark for energy conservation and emission reduction in the metal processing industry.

For a long time, the billet heating link of most metal processing enterprises has relied on traditional gas heating furnaces, which have prominent pain points in environmental protection: the thermal efficiency is only 35%-45%, resulting in a large amount of energy waste; open flame combustion releases a large amount of carbon dioxide, nitrogen oxides and soot, which is one of the main sources of industrial air pollution; manual feeding leads to uneven heating rhythm, and long-time empty burning of furnaces further aggravates energy loss and emission. At the same time, long-time high-temperature heating causes serious oxidation on the billet surface, and a large amount of oxide scale waste is generated every year, which not only pollutes the environment but also causes huge loss of metal raw materials.

steel billet induction preheating machine

The fully automatic feeding design further amplifies the energy-saving and environmental protection advantages of the system. The intelligent feeding mechanism can accurately match the heating rhythm according to the production beat, realize "feeding on demand, heating on demand", completely avoid the energy waste caused by empty burning and idling of traditional furnaces. At the same time, the closed conveying design reduces the billet temperature loss in the transfer process, and the energy utilization rate is further improved by 12%. The precise temperature control system can dynamically adjust the heating power according to the specification, material and feeding speed of the billet, avoid excessive heating, and effectively reduce unnecessary energy consumption.

At present, this system has been applied in batches in steel rolling, forging and fastener manufacturing industries, helping many enterprises pass the national ultra-low emission assessment and EU environmental protection certification. For production enterprises, steel billet continuous casting machine not only solves the problem of environmental protection compliance, but also reduces the comprehensive production cost by more than 30% through energy conservation and raw material saving, realizing the win-win of environmental protection benefit and economic benefit.