Source factory of steel billet induction heating machine

Forever Electromechanical, as a senior domestic exporter of complete sets of induction heating equipment, specializes in a full range of billet induction heating machine, which are widely used in forging enterprises, hot rolling processing plants, automotive parts heavy industry manufacturing plants, and non-ferrous metal extrusion factories worldwide. The equipment is suitable for various metal raw materials such as round steel billets, square steel billets, alloy steel billets, stainless steel billets, copper billets, aluminum billets, etc. It is dedicated to core processes such as uniform heating before forging, constant temperature preheating of extruded billets, and continuous feeding heating during hot rolling. It replaces traditional high pollution gas furnaces and coal-fired furnaces and is the main equipment for upgrading standards in modern green forging workshops.

The equipment adopts an industrial intermediate frequency variable frequency induction heating core module, combined with a fully closed-loop infrared online temperature measurement system, with intelligent constant temperature control throughout the process. The surface, middle layer, and core of the billet are uniformly heated synchronously, without local high temperature, ablation, or excessive oxidation and peeling problems, effectively improving the density of the internal metallographic structure of the forging. Subsequent forging, forming, and bending will not crack or rebound, greatly improving the comprehensive mechanical properties of the finished product. Fast heating speed and controllable rhythm, it can perfectly connect with the fully automatic forging production line, without delaying the continuous production rhythm of the workshop, effectively improving the production efficiency of the entire forging production line.

The whole machine adopts a thickened heavy-duty integrated frame, which is resistant to high temperature, vibration, dust and oil pollution. It is suitable for harsh working conditions such as high temperature, high dust in forging workshops and supports 24-hour three shift uninterrupted continuous operation with extremely low failure rate. The exclusive energy-saving variable frequency control system has a high centralized utilization rate of heat energy, saving more than 35% of comprehensive electricity compared to old-fashioned furnace types. The entire process is free of open flames, low noise, and zero exhaust gas direct discharge, fully complying with environmental protection and safety supervision standards of various countries. Foreign trade factories are inspected worry free and put into operation in compliance.

IGBT induction heating power supply

The entire line can be equipped with fully automatic storage and feeding, uniform feeding, intelligent temperature measurement, automatic discharge, and air-cooled feeding integrated auxiliary machines, realizing unmanned and fully automatic heating production, greatly reducing labor costs, and avoiding the risk of batch scrap caused by inaccurate manual temperature measurement. One click parameter adjustment for changing raw materials and specifications of equipment, without the need to disassemble or change lines, simple and easy to use debugging, strong universality, and convenient maintenance. Forever Electromechanical specializes in original factory production of complete machines, cross-border formal customs clearance, overseas remote installation and commissioning, lifelong technical Q&A, and quick replacement of original spare parts. We provide full support for overseas customers to quickly start production, stabilize profits, and create a long-term supply chain for cost-effective billet induction heating cooperation.