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IGBT Billet Induction Reheating Furnace for Metal Forging & Hot Rolling Processing

Jul. 13, 2026

IGBT Billet Induction Reheating Furnace for Metal Forging & Hot Rolling Processing

The IGBT billet induction reheating furnace is a modern, energy-efficient industrial heating system engineered specifically for precision reheating of solid metal billets before hot rolling, open-die forging, closed-die forging, and hot extrusion processes. Replacing traditional gas-fired furnaces and resistance heating equipment, this induction heating solution delivers stable, repeatable, and environmentally friendly heating performance, becoming the preferred heating equipment for standardized metal processing factories and large steel mills worldwide.

IGBT Billet Induction Reheating Furnace for Metal Forging

Driven by advanced IGBT medium-frequency solid-state power technology, the steel billet rolling induction heating machine operates based on electromagnetic eddy current heating principles. It generates heat uniformly inside the metal billet from core to surface, realizing integral through-heating instead of conventional surface heating. This core-heating feature effectively eliminates temperature differences between the outer layer and the center of billets, completely solving common industrial problems such as uneven heating, local overheating, severe oxide scale and metal decarburization caused by traditional heating methods. With a power factor up to 0.95 and high thermal conversion efficiency, the equipment greatly reduces redundant energy consumption compared with traditional heating equipment.

IGBT Billet Induction Reheating Furnace for Metal Forging

Equipped with modular segmented heating coils and high-precision infrared closed-loop temperature monitoring system, the furnace supports real-time temperature detection and dynamic power adjustment. It maintains consistent heating accuracy within ±1℃, perfectly adapting to various specifications of carbon steel, alloy steel, stainless steel, copper and aluminum alloy billets. The segmented heating design optimizes the temperature gradient of billet ends and middle sections, avoiding edge overheating and insufficient core temperature, which significantly improves the metal fluidity during forging and rolling, reduces processing defects such as cracking and deformation, and effectively enhances the dimensional accuracy and surface finish of finished products.

This reheating furnace adopts fully automated PLC intelligent control system, matched with automatic feeding, positioning, heating and discharging mechanisms. It supports continuous uninterrupted feeding and 24-hour stable operation, which can be seamlessly connected with automatic rolling mills and forging production lines to realize unmanned assembly line operation. The whole induction billet heating machine is flameless and enclosed, producing extremely thin oxide scale and no open flame pollution. It not only improves workshop operation safety but also meets global industrial environmental protection and low-emission standards, helping enterprises reduce carbon emissions and pass environmental assessment inspections smoothly.

IGBT Billet Induction Reheating Furnace for Metal Forging

In terms of structural design, the equipment features compact layout, small floor space and convenient installation and maintenance. Equipped with an independent closed-circuit water cooling system, it ensures long-term stable operation of power components and heating coils with low failure rate and long service life. Its flexible parameter adjustment function supports customized heating temperature, heating length and production capacity according to customer’s billet size and processing technology requirements.
Widely applied in steel rolling, hardware forging, automobile parts processing, aerospace material manufacturing and non-ferrous metal processing industries, the IGBT billet induction reheating furnace effectively lowers production costs, improves product qualification rate and boosts overall production efficiency. It has become a core upgrading equipment for modern, intelligent and energy-saving metal thermal processing production lines.


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