Steel billet induction heating production line

Recently, a professional overseas forging customer visited our manufacturing workshop to conduct sampling verification and on-site commissioning of the billet induction heating machine. Targeting the customer’s actual production parameters, including billet metallurgical composition, forging forming temperature and thermal processing tolerance, the whole heating test adopted industrial data monitoring mode. Benefiting from outstanding penetration heating performance, minimal axial and radial temperature deviation and steady electromagnetic induction output, the equipment obtained high approval from the client, establishing reliable prerequisites for subsequent long-term strategic cooperation.

This customized billet induction heating machine adopts advanced IGBT induction heating power supply and closed-loop PID constant temperature control system. Equipped with infrared thermometers and real-time data acquisition modules, the equipment precisely monitors temperature fluctuation during the heating process. The technical team simulated industrial continuous feeding rhythm to test key parameters such as heating gradient, core-surface temperature difference and power conversion efficiency. The test results show that the induction heating system realizes uniform penetration heating; the billet maintains consistent metallographic structure without overheating burning. The surface oxide scale is effectively controlled, fully meeting the technological threshold of precision die forging.

After the sampling test, our professional engineers demonstrated the mechanical structure, human-machine interaction system and daily preventive maintenance guidelines. Combined with the customer’s production line layout, billet blanking specifications and hourly output demand, we optimized the automatic feeding mechanism and circulating cooling system to formulate a targeted thermal processing solution. The customer verified all industrial test data on the spot and highly affirmed the equipment’s thermal stability, mechanical rigidity and industrial adaptability.